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Industrivej 75
DK-6740 Bramming
info@polytech.com
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SENACT® Blade Monitoring & Optimization

Our blade monitoring solutions have a proven track record of 80,000+ fiber optic sensors that are actively controlling and monitoring wind turbines worldwide.

Winter Turbines With Communication

Monitoring turbines - a smart investment

Monitoring turbines is not just a best practice; it is a strategic investment that pays off in multiple ways. Insights gained through monitoring loads, ice, or structural health can directly help:

Optimize
everyday turbine operations, such as power output, maintenance plan, and repairs

Detect and prevent
potential issues or damages

Operate
turbines at peak efficiency

Extend
the lifespan of the turbines

Lower your levelized cost of energy

Using Polytech’s blade monitoring solutions, you can lower your levelized cost of energy through increasing power output and reducing
operational costs.

Monitoring provides essential data that supports long-term planning and informed decision-making.

Whether it is ensuring compliance with regulations, justifying insurance claims, or fine-tuning operational strategies, having accurate and comprehensive data at your fingertips reduces uncertainty and business risks.

TURBINE COST
Improve material cost with active load optimization
Save development cost with platform expansion

MAINTENANCE
Predictive maintenance with better transparency

EFFICIENCY
Increase annual energy production
Mitigate wake effects based on WTG load information

AVAILABILITY
Reduce downtime with effective ice control
Improve load curtailment (sector management)

LIFETIME
Minimize wear and tear with turbine load control
Balance output with lifetime based on actual loads

LCOE

SENACT® - Polytech's blade monitoring portfolio

Polytech’s blade monitoring solutions, the SENACT® portfolio, provide the digital backbone for blade monitoring, covering a wide range of applications, such as load monitoring, ice monitoring, or condition monitoring.

Load

Ice

CMS

Sensors In Blade

SENACT® monitoring solutions are built on a modular and scalable platform including 2D vibration, strain, and temperature sensors.

Cross Load Monitoring

SENACT® Load monitoring

Wind turbines are exposed to dynamic and complex loads that can affect their performance, reliability, and lifespan.

Load monitoring provides measuring and analysis of these loads and use the insights to increase energy production, reduce operational costs, enhance safety, optimize blade design and material costs, and unleash the potential of your existing turbines.

ABMC – Load calibration made simple

Blade load monitoring requires calibration, which can be time-consuming and costly. Polytech's Autonomous Bending Moment Calibration (ABMC) brings a unique approach to load calibration. ABMC can be activated remotely, automated and can be configured for different types of calibration depending on the wind speed and the quality target. 

 

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SENACT® Ice monitoring

In areas with frequent ice events and regulatory obligations, an ice monitoring system is essential for wind turbines. It ensures safe operation by minimizing ice throw, maximizing energy production, and preventing unnecessary shutdowns.

AFP - Autonomous Fingerprinting for ice monitoring

With SENACT® Ice, you get an Autonomous Fingerprinting that enables your wind turbines to automatically create and update their own fingerprint models without the need for manual intervention or external data sources. 

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Cross Ice Monitoring
Cross Map

Tested, validated, and proven solutions

Today, more than 80,000 Polytech fiber optic sensors are actively controlling and monitoring turbines worldwide.

They have proven their reliability and performance, which stem from rigorous testing and robust and smart design.

Tested according to international standards

All our monitoring solutions have passed thorough testing according to international standards. They are verified by independent, third-party organizations, such as SGS and DNV, you get a reliable monitoring solution for your needs.

Lifetime durability in all environments

All our sensor solutions are designed to last for the entire lifespan of the turbines they monitor and control. Our strain sensors can withstand up to 100 million load cycles, which is way more than they experience over their operational lives. All our systems have been rigorously tested to ensure that they will function under the harsh environment found in wind turbines.

Repeatable field and factory installation

Whether you are installing our monitoring systems in the factory or in the field, simplicity, and time efficiency are key. Our sensors can be glued on the blade internally in just few minutes per sensor. And thanks to the fully digitized field and end of life tests, you can start monitoring right on time.

Cross Fiberoptic

Contact us

Get in touch with our Sales team directly or contact our Business Development Director Kristian Kjærholm (for OEM customers) or Head of Aftermarket Marc Foldager (for aftermarket customers) to learn more about how our solutions can optimize your operations.

Kristian Kjærholm
Kristian Kjærholm
Business Development Director, Blade Monitoring & Optimization
Marc Foldager
Marc Foldager
Head of Aftermarket